Dusty is made of 3.5 plates birch plywood of 6 millimeters thick. The original 3D model was cut into five parts and each part was re-duplicated as a 3D print file. Each piece is numbered and positioned for 2D milling on a Zünd machine. Then all 148 pieces are sorted and glued together in the five parts.
Everything is formed by hand. By combining crafts and computer technology, Donders succeeds in optimizing material use and its position to ensure strength and reduce weight to 5.8 pounds. He achieves a more cost-efficient and shorter production time than on a traditional 5-axis cutter. In addition, less material is wasted.

Because of his fascination with the leading Belgian art nouveau architect Victor Horta, the creations of Donders have organic lines and serene forms. In combination with the plywood layers they give the chair an exciting, aesthetic and harmonious appearance.